Safe And Flexible Aseptic Filling Machine

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  • High integration, small footprint and high return on investment.
  • Newamstar 6th generation blowing machine, with production output of up to 2750 bottles/mold/hour.
  • Pre-adhesive labeling technology without glue station, easy for operation and maintenance.
  • Non-contact type electronic filling valve, maximum hygiene with sterilization module and technical process control.
  • With online inspection and rejection system to control the quality of preform, empty bottle and label.
  • Full servo synchronization control, quick changeovers, with flexible production.
  • With MES system to realize life-cycle management of data identification, acquisition tracking and quality traceability.

Newamstar Aseptic Filling Machine is a highly efficient and automated filling machine applied in the food and beverage industry, capable of meeting various filling needs for different bottle sizes and specifications. The equipment adopts advanced filling technologies such as electron beam sterilization and hydrogen peroxide sterilization to ensure hygiene and safety during the filling process. Moreover, it features an intelligent control system that allows one-key operation and switching between multiple filling modes, enhancing production efficiency. Additionally, the machine has advantages of energy-saving, environmental protection, and easy maintenance, providing customers with excellent products and services. Aseptic Filling Machine

Newamstar medium-and-high-speed PET bottle aseptic filling technology can be applied to a wide range of beverage products. Based on the aseptic filling technology, the Company has developed an Aseptic BFC Combiblock that integrates solutions of blowing bottles, packaging materials sterilization, filling and capping. The equipment has perfect package hygiene conditions and complete sterilization process. The complete isolation area guarantees the sterility in the liquid packaging process, providing the perfect packaging service for highly-and-low-acid products.

Application Scope:  Aseptic Filling Machine
Mainly used for packaging PET bottles of juice, liquid milk, tea, energy drinks, etc. Aseptic Filling Machine
Capacity Range: Aseptic Filling Machine
12000 bottles/hour -48000 bottles/hour; for the bottle types of 150ml-1500ml Aseptic Filling Machine

Technical Features: Aseptic Filling Machine
1. Friendly HMI with easy switch for multi-languages. Aseptic Filling Machine
2. Advanced reflection system by ceramic plate, heat-preservation system and heating system, preform can be heated evenly. Aseptic Filling Machine
3. Unique high-pressure gas recovery system that saves more than 30% of compressed air. Aseptic Filling Machine
4. Ionized de-duster can be equipped to improve the cleanliness of the packaging container. Aseptic Filling Machine
5. The tailored made servo stretching system can be adapted to preforms with various stretching ratio, achieving the variable speeds and high accuracy positioning.
6. The filling valve is designed with the tidy and safe valve body, the material quality can be fully guaranteed. Aseptic Filling Machine
7. A high-pressure air circuit sterilization system to ensure the safe operation of high-pressure air lines. Aseptic Filling Machine
8. A sterilization process for a variety of packaging materials to meet the needs of various products. Aseptic Filling Machine
9. Filling methods with a variety of flow rates can achieve alternate filling speeds to meet different characteristics of beverage filling.
10. Disinfectant-immersed or in-line spray-type bottle cap sterilizer. Aseptic Filling Machine
11. Automated process inspection, control, and data report and record systems to provide aseptic monitoring for all key aspects of the production line.
12. Complete CIP, COP, SIP, SOP cleaning systems to ensure the process safety of the filling environment. Aseptic Filling Machine

Newamstar has a mature medium and high-speed PET bottle aseptic filling technology that can be applied to a wide range of products. For high-acid and low-acid products, the sterilization efficiency of the system can reach 5D or 6D. Sterilization technical process can be divided into wet sterilization, dry sterilization and electron beam sterilization. This process is used to sterilize packaging materials such as bottles and caps, as well as filling environment. The aseptic zone is realized by an isolator, and the sanitary area inside the machine with different grades is maintained by positive pressure. Aseptic Filling Machine

Item Aseptic Filling Machine Remark Capacity
Water Treatment System Aseptic Filling Machine Aseptic Filling Machine 5-100T/H
Beverage Pre-treatment System Aseptic Filling Machine Aseptic Filling Machine 5-60T/H
Filling production line Aseptic Filling Machine PET Bottle Aseptic Filling Machine 12000-43200BPH
Blowing-Filling-Capping Combiblock PET Bottle Aseptic Filling Machine 12000-80000BPH
Rotary Blow Molding Machine PET Bottle Aseptic Filling Machine 12000-80000BPH
Hot Filling Line PET Bottle Aseptic Filling Machine 12000-43200BPH
Ultra-clean (Middle Temperature) Filling Line PET Bottle Aseptic Filling Machine 12000-43200BPH
Ultra-clean (ESL) Filling Line PET Bottle Aseptic Filling Machine 12000-43200BPH
Bottled Water Filling Line PET Bottle Aseptic Filling Machine 12000-80000BPH
3L-10L Big Bottle Water Filling Line PET Bottle Aseptic Filling Machine 16000-6000BPH
5L Big Bottle Water Blowing-Filling-Capping Combiblock PET Bottle Aseptic Filling Machine 2000-12000BPH
CSD Filling Line PET Bottle Aseptic Filling Machine 12000-43200BPH
CSD Filling Line Glass Bottle Aseptic Filling Machine 12000-43200BPH
CSD Filling Line Can Aseptic Filling Machine 9000-30000BPH
Condiment Filling Line (Soy sauce, Vinegar) PET Bottle Aseptic Filling Machine 5000-36000BPH
Condiment Filling Line (Soy sauce, Vinegar) Glass Bottle Aseptic Filling Machine 5000-36000BPH
3L-5L Big bottle Edible Oil Filling Line PET Bottle Aseptic Filling Machine 1000-6000BPH
Liquid Household & Personal Care Products Filling Line PET Bottle Aseptic Filling Machine 5000-36000BPH
Beer Filling Line PET Bottle Aseptic Filling Machine 12000-48000 BPH
Barreled Water Filling Line 3/5 Gallon Aseptic Filling Machine 600-3000BPH
Downstream Packaging (PE Film Shrink Wrapper, Packer, Palletizer, etc.) System Aseptic Filling Machine 5000-80000BPH
Shuttle-type automatic warehouse system Aseptic Filling Machine Aseptic Filling Machine
Stacking-type automatic warehouse system Aseptic Filling Machine Aseptic Filling Machine
Management system of intelligent factory Aseptic Filling Machine Aseptic Filling Machine

 

About Newamstar: Aseptic Filling Machine

Newamstar is a joint-stock listed company (stock code 300509) focusing on integrated solutions for smart factories of liquid products. It is committed to providing comprehensive contracting services for smart factories with production and storage integrated solutions. Aseptic Filling Machine

Newamstar‘s expertise in liquid packaging ensures the perfect combination of process design and product-line engineering. With the established process design system of various liquid packaging fields such as beverages, dairy products, liquors, condiments, and daily chemical products, we can provide customized turnkey solution for your project considering different packaging forms and specific factory layouts. Aseptic Filling Machine

Newamstar has served Coke, Danone, Nestle, Otsuka, Wahaha, Dali, C’estbon, Ganten, Nongfu Spring, COFCO, Haday, Luhua, Hengshun, Nice and other famous brands at home and abroad. It has more than 2200 production lines in more than 80 countries and regions around the world, and realize the dream of “Made in China, Made for World”. Aseptic Filling Machine

Since its founding, Newamstar, under the concept of “Driving development through innovation and winning the market with quality”, has been providing global customers in the five fields of beverages, dairy , liquors, condiments and daily chemicals with complete sets of intelligent equipment and comprehensive solutions for water treatment, pre-distribution, blowing, filling, secondary packaging, handling robots, intelligent stereo warehouses, etc. Newamstar can provide users with planning, designing and implementation of smart factory integration projects. From product recipe, three-dimensional bottle design to factory overall planning, and from key equipment R&D, software platform customization & development to full life cycle service of engineering projects, we keep pace with the times, pioneer and innovate. Aseptic Filling Machine

Contact Us:

E-mail: e@newamstar.com
WhatsApp: +86 185 2130 0509
Facebook: https://www.facebook.com/newamstarchina/
Youtube: https://www.youtube.com/channel/UCzAkD6pk20Bq3gObAskZxYw

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